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  • ZRF-5C central groove cladding equipment
  • Central cladding

ZRF-5C NC central groove cladding machine

In order to solve the wear problem of scraper conveyors in coal mines, Aigangren did a lot of theoretical research and downhole tests, and successfully developed "NC Plasma Cladding Abrasion Resistance Technology" and this "ZRF-5C CNC Mid-Slot Cladding Machine" ".

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Enterprise email: sales@peceshop.com

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ZRF-5C型数控中部槽熔覆机 ZRF-5C NC central groove cladding machine

In order to solve the wear problem of scraper conveyors in coal mines, Aigangren has done a lot of theoretical research and downhole tests, and successfully developed "NC Plasma Cladding Wear-resistant Technology" and this "ZRF-5C CNC Plasma Cladding Machine" . This technology can instantly and simultaneously melt the base material and alloy powder, re-smelt, and generate a wear-resistant strengthening layer in situ. The strengthening layer and the matrix are deeply metallurgically combined, which greatly improves the wear resistance and impact resistance of the metal surface. This machine tool is especially suitable for strengthening and repairing the middle groove and head and tail of various specifications of scraper conveyors in coal mines. Years of use in coal mines have proven that the service life of the central groove strengthened by its cladding is on average 2 to 3 times longer than that of ordinary ones.
The technology won the first prize of scientific and technological achievements of Henan Provincial Department of Industry and Information Technology on May 16, 2010, and the second prize of scientific and technological progress of Henan provincial government in December 2010.
Main configuration
1. High power plasma power supply (cladding power + arc power)
2.NC system
3.Panasonic servo actuator
4.The third generation of double-barrel isostatic powder feeder
5.The third generation of high-power plasma torch
6.Heat exchange cooling system
7. Improved mechanical general operation platform
8.Main uses of 630 × 1500 × 15 card mounting platform
1. Manufacture various wear-resistant middle grooves of various specifications and models.
2, the newly purchased scraper conveyor middle slot, head and tail end of wear-resistant strengthening treatment.
3. Strengthen the repair and remanufacture the old scraper with various specifications and its middle slot.
4. Make special-purpose wear-resistant, corrosion-resistant and high-temperature-resistant composite steel plates, such as 4 + 2, 3 + 2, 4 + 4 ultra-thin composite plates, 8 + 4, 10 + 6, 12 + 10 high-density non-porous composites Plates, super-hard composite wear plates larger than HRC70;

技术参数: Technical parameters:

input power 24kVA Min cladding margin 75mm
Arc current 30 ~ 80A work plan 2100 × 1300mm × 350mm
Cladding current 100 ~ 400A Host size: 2800 × 2220 × 2480mm
Cladding speed 0 ~ 600mm / min Power size 520 × 960 × 900mm
Penetration 1 ~ 2mm Chiller size 560 × 1100 × 1165mm
Cladding layer thickness 2 ~ 3mm Control cabinet size 620 × 430 × 1200mm
Single cladding width 8 ~ 12mm Total equipment weight About 2t
Optional swinger cladding width 20 ~ 60mm Applicable workpiece size Manufacturing according to user requirements

研究与应用 Research and Application

ZRF-5C CNC plasma cladding has the advantages of high degree of automation, good cladding layer formation and high cladding efficiency. It is suitable for cladding in the middle groove of various specifications and types of scraper machines. After years of promotion, our company uses this The equipment has been invested by Shanxi Coking Coal Group's Xishan, Fenxi, Huozhou, Huajinhe and five coal production companies; Shanxi Lu'an Group, Henan Nenghua Group, Zhengmei Group, Shenhuo Group, etc .; Shenhua Shendong Group, Shaanxi Coal Hanjiawan Mine, Yushen Group Yushuwan Mine, China Nonferrous Yulin Hanglaiwan Mine, etc. provide central trough repair services.

The middle groove of the old German DBT-PF6-1142 heavy-duty scraper conveyor for the overhaul and wear-resistant enhanced treatment of the Xishan Coal and Electricity Inclined Ditch (20 million tons of mine annually)


Central trough of SGZ800 / 400 scraper conveyor for enhanced treatment of Xishan Coal and Electricity Ximing Mine

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Henan Coal Science Academy Wear-resistant Technology Co., Ltd. sincerely appreciates your presence and solemnly promises you: We will provide you with satisfactory and thoughtful service. If you have any comments or suggestions about our products or services, please contact us. Thank you for your support!

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